Bereich Composite

Maintenance and accident prevention testing

A comprehensive maintenance service

MECHANICS

  • Checking the guide clearance of the prism or column guide and readjusting as required
  • Checking the sliding surfaces of sliding tables, extension devices, etc. and lubricating as required
  • Lubricating the lubrication points
  • Checking the heat protection plates and measuring the plane parallelism when required
  • Test report and repair recommendation

HYDRAULICS AND PNEUMATICS

  • Checking the hydraulic / pneumatic lines and tightening as required
  • Checking air and oil filters and replacing if necessary
  • Operating pressure measurement together with functional testing of the pressure indicator
  • Checking the safety valves and readjusting them as required
  • Checking that all hydraulic cylinders are thightness
  • Functional testing of the hydraulic pump and valves / pneumatic station
  • Functional testing of the oil cooler
  • Checking the oil level
  • Test report and repair recommendation

OIL SERVICE

  • Oil analysis
  • Oil cleanliness test

ELECTRICS AND HEATING

  • Checking the basic settings of the machine
  • Visual inspection of all conducting cables and components
  • Checking the current consumption of connected loads
  • Checking the temperature control and adjusting as required
  • Checking the peripheral switching elements
  • Test report and repair recommendation

Maintenance from WICKERT

The maintenance work and safety checks carried out are then recorded in the press test logbook, which we provide. It is obligatory for press operators to keep a press test logbook. We perform this task for you during maintenance and keep the documentation up to date at all times.

We test your press systems at any time upon request or within the scope of a maintenance contract, which provides you with even more benefits.

We are quickly on site even in the event of unplanned downtimes. We repair your presses immediately; from wiring to control cabinet construction, mechanics, hydraulics and assembly. Everything from one source by our qualified specialists.

Naturally, we offer the services described above for all hydraulic presses.


MAINTENANCE OF MANY BRANDS

Agila, Arenco, BMD, Berstoff, Bipel, Bussmann, Battenfeld, Berges, Bürkle, Dieffenbacher, Dollson, Dr. Collin, Gunst Erben, Joos, Lindner, Landshuter Werkzeugbau, Lauffer, Mapelli, Polson, Rucks, Rutil, Saspol, Siempelkamp, Steinl, Schwabenthan,Terenzio, USP, Werner & Pfleiderer,

... and naturally WICKERT!

BENEFITS OF A MAINTENANCE CONTRACT
  • Flexible scheduling and thus maximum availability of your presses and systems
  • Preventive maintenance and replacement of wear materials for a smooth process flow
  • Testing the mechanical and electrical functions of the system so that the sources of errors that cause breakdowns can be promptly identified and eliminated
  • Necessary repairs with original spare parts can be planned more proactively
YOU ARE IN THE RIGHT HANDS WITH WICKERT

SAFETY EQUIPMENT INSPECTION

An annual inspection of safety equipment is required by law in accordance with the Betriebssicherheitsverordnung (German industrial safety regulation) as of 10/2/2002. This inspection can be performed within the scope of a maintenance contract or as an individual service by a specialist qualified for this task in accordance with section 10 of the Industrial Safety Regulation.


WHAT DO WE CHECK?

  • Functional testing of movable and fixed claddings
  • Functional testing of the light curtain by overrun traverse measuring
  • Functional testing of 2-hand-control by overrun traverse measuring
  • Functional testing of the connection between hydraulic block, cylinder and the fail-safe hydraulic valve combination
  • Inspection of the load-holding hydraulic seals in locking cylinders, ejector cylinders, core lifters, etc.
  • Functional testing of the interlocks in the electrical control system
  • Functional testing of safety valves
  • Inspection of all pipes and hoses relevant to safety
  • Inspection of all covers and insulations
  • Inspection of protective conductor system
  • Inspection of clamping devices
  • Inspection of all warning notices


The safety inspections performed during the accident prevention inspection must also be documented in the press test logbook. It is mandatory for press operators to keep a press test logbook and to keep it at hand for inspection. The provision and maintenance of the press test logbooks are services we offer within the scope of the accident prevention test.

We assist you with our experience